Premium Mattress Encasement Production Services
We specialize in manufacturing high-performance 6-Zippered Mattress Encasements tailored for global bedding brands, hotel chains, and medical suppliers. Our core competency lies in laminating 90~120 GSM 100% Polyester Interlock Knitting Fabric with precision 0.02mm TPU membranes.
✅ Fully Customizable Specs (GSM, Size, Zipper Type)
✅ Bed Bug Proof & 100% Waterproof Technology
✅ Scalable Production for Bulk Orders (MOQ Flexible)
✅ Certified Quality (OEKO-TEX, ISO 9001 Available)
1. Fabric & Lamination Technology
Our factory utilizes advanced flame lamination technology to bond breathable fabrics with waterproof membranes without compromising softness.
- Base Fabric: 100% Polyester Interlock Knitting.
- Why Interlock? Superior durability, smooth texture, and resistance to pilling compared to standard jersey knit.
- Weight Options: We produce across a range of 90 GSM, 100 GSM, 110 GSM, to 120 GSM. Clients can choose based on their target market (e.g., 90 GSM for budget-friendly bulk, 120 GSM for premium luxury feel).
- Waterproof Membrane: 0.02mm TPU (Thermoplastic Polyurethane).
- Performance: Provides a hydrostatic head rating of >10,000mm (100% waterproof) while maintaining high Moisture Vapor Transmission Rate (MVTR) for breathability.
- Eco-Friendly: Free from PVC and harmful plasticizers, meeting strict international safety standards.
2. Construction & Design Capabilities
- Encasement Style: Full 6-sided coverage with a 3-sided zipper entry.
- Zipper Guard: Integrated micro-mesh zipper guard to prevent bed bugs from entering/exiting through the zipper teeth.
- Seam Sealing: Optional taped seams for maximum fluid protection (critical for medical/hospital grade).
- Skirt Depth: Customizable fitted skirts to fit mattress heights from 8 inches up to 22 inches (Deep Pocket).
3. Size Matrix (Standard & Custom)
We cut and sew all standard US/EU/UK sizes with precision tolerance (<1% shrinkage after washing):
| Size Category | Dimensions (Inches) | Dimensions (CM) | Typical Application |
|---|---|---|---|
| Twin | 38″ x 75″ | 96 x 190 cm | Dorms, Kids Rooms |
| Twin XL | 38″ x 80″ | 96 x 203 cm | Universities, Hotels |
| Full / Double | 54″ x 75″ | 137 x 190 cm | Guest Rooms |
| Queen | 60″ x 80″ | 152 x 203 cm | High Volume Hotel Standard |
| King | 76″ x 80″ | 193 x 203 cm | Master Suites |
| Cal King | 72″ x 84″ | 183 x 213 cm | Luxury Homes |
| Custom | Any Dimension | Any Dimension | RVs, Cruise Ships, Hospital Beds |
Why Partner With Us?
- Flexible MOQ for Private Label: Whether you need a trial run of 500 units or a container load of 5,000+, our production lines are optimized for efficiency at any scale.
- Strict Quality Control (QC): Every roll of 90-120 GSM fabric is tested for tensile strength. Every finished encasement undergoes a water pressure test and a zipper durability test (10,000+ cycles) before packing.
- Fast Turnaround: Standard lead time is 15-25 days after sample approval. Rush orders available for seasonal peaks.
- Sustainable Manufacturing: Our TPU lamination process is solvent-free, and we offer recycled polyester (rPET) options upon request.
Target Industries
- Hospitality Groups: Durable, noiseless protectors for high-turnover hotel rooms.
- Property Management: Essential bed bug barriers for Airbnb and rental apartments.
- Healthcare Facilities: Fluid-resistant encasements for hospitals and nursing homes.
- Bedding Brands: High-quality OEM manufacturing for your retail collection.
- Pest Control Companies: Bulk supply for bed bug remediation programs.
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Ready to Start Production?
Get a free quote and factory-direct samples of our 90 GSM, 100 GSM, or 120 GSM Mattress Encasements.
