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Custom Mattress Protector Manufacturing | Silent & Breathable TPU Waterproof Covers | 90-120 GSM Polyester Interlock | OEM Factory

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Premium Mattress Protector Production for Global Brands
Experience the perfect balance of protection and comfort. Our factory specializes in manufacturing 5-Sided Fitted Mattress Protectors using high-grade 90~120 GSM 100% Polyester Interlock Knitting Fabric laminated with an ultra-thin 0.02mm TPU membrane.
Designed to be 100% waterproofhypoallergenic, and completely noiseless, our protectors are the ideal choice for luxury hotels, hospitals, and retail bedding lines.
✅ Silent Technology: No plastic crinkling sound.
✅ Deep Pocket Fit: Elasticized skirt fits up to 18″ mattresses.
✅ Customizable Specs: GSM, Size, Skirt Depth, and Packaging.
✅ Bulk Production: Fast lead times for wholesale orders.

1. Advanced Material & Lamination

We control every step of the fabric production to ensure consistent quality across bulk orders.
  • Face Fabric100% Polyester Interlock Knitting.
    • Texture: Soft, smooth, and stretchy, mimicking the feel of high-thread-count cotton.
    • Weight Customization: We offer production in 90 GSM (Lightweight/Economy)100-110 GSM (Standard), and 120 GSM (Premium/Deluxe). Higher GSM provides a more luxurious drape and durability.
  • Waterproof Barrier0.02mm TPU (Thermoplastic Polyurethane) Film.
    • Performance: Unlike cheap PE vinyl, our TPU layer is breathable (allows vapor escape) yet 100% impermeable to liquids.
    • Durability: Resistant to cracking, peeling, and yellowing after repeated commercial washing.

2. Construction Features

  • Design: 5-Sided Fitted Style (Top + 4 Sides).
  • Skirt System: Full perimeter elasticized skirt (360° stretch) ensures a snug, wrinkle-free fit that stays in place even with movement.
  • Seam Technology: Double-stitched seams for extra strength; optional taped seams available for medical-grade fluid protection.
  • Noise Reduction: Our specific lamination process eliminates the “crinkly” noise associated with traditional waterproof covers, ensuring undisturbed sleep.

3. Comprehensive Size Range

Precision cutting for all standard international sizes (Custom sizes available upon request):
SizeDimensions (Inches)Dimensions (CM)Best For
Twin38″ x 75″96 x 190 cmKids, Single Beds
Twin XL38″ x 80″96 x 203 cmDorms, Adjustable Beds
Full54″ x 75″137 x 190 cmGuest Rooms
Queen60″ x 80″152 x 203 cmMaster Bedrooms / Hotels
King76″ x 80″193 x 203 cmLuxury Suites
Cal King72″ x 84″183 x 213 cmExtra Long Beds
Split King38″ x 80″ (x2)96 x 203 cm (x2)Adjustable Bases

Why Partner With Us?

Silent & Comfort Guarantee: Our 0.02mm TPU formulation is rigorously tested to ensure zero noise transfer, a critical requirement for 4-star and 5-star hotels.
Flexible OEM/ODM Solutions:
Private Label: Custom hangtags, polybags, and insertion cards with your logo.
Fabric Branding: Optional woven labels or heat-transfer logos on the skirt.
GSM Tuning: Adjust fabric weight to meet your specific price point targets.
Certified Safety: Products can be manufactured to meet OEKO-TEX Standard 100, ISO 9001, and FDA (for medical use) requirements.
High-Volume Capacity: Automated cutting and sewing lines capable of producing 10,000+ units per week with consistent quality control.

Target Applications

  • Hospitality & Hotels: Protect expensive assets from spills and stains while maintaining guest comfort.
  • Healthcare & Nursing Homes: Hygienic barrier against bodily fluids and allergens.
  • Retail Bedding Brands: High-margin private label products for department stores and online shops.
  • Vacation Rentals (Airbnb/VRBO): Durable protection for high-turnover properties.
  • Pediatric & Elderly Care: Soft, non-irritating protection for sensitive skin.

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